Discover On-Board Optical Module LIGHTPASS®-EOB 100G vol. 3

I-PEX has developed the LIGHTPASS®-EOB 100G on-board optical module. This article describes the detailed contents of that optical module.
To check out for previous chapter, visit the article of vol.2.


3: High-speed, low-profile electrical connectors

To develop a high-speed and low-profile optical module, we use a CABLINE® connector.
Features of CABLINE®-CA/CAF and CABLINE®-CA is a 0.4 mm pitch connector. Even with a 60-pin connector, the occupied area on the board is only 30.95 mm in width and 5.73 mm in depth, making it an ultra-compact, low-profile connector with a height of 1.0 mm.

Its features include a mechanical lock bar, which prevents incomplete mating or accidental disengagement. CABLINE®-CA is a connector designed for handling multiple micro-coaxial cables (mainly for transmitting differential signals or control signals). It has multiple ground connections and excellent high-frequency transmission characteristics. Additionally, CABLINE®-CAF is designed to accommodate FPCs into the plug shell and is compatible with the same CABLINE®-CA receptacle.
CABLINE®-CA/CAF Outline

Name
CABLINE®-CA / CAF
Mating Type
Horizontal mating type
Pitch
0.4 mm
Pin Count
60 pin
Height
Mating condition : 1.00 mm
Depth
Mating condition : CA  5.73 mm
                                : CAF  6.06 mm
Receptacle only  : 4.15 mm
Width
CA : 30.95 mm
CAF : 29.75 mm
Product Standard/TR
CA : PRS-1968/TR-16023
CAF : PRS-2465/TR-18016
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4: Ultra-low-profile fiber array

In the development of the LIGHTPASS®-EOB 100G ultra-thin optical module, it was necessary to adopt diagonally cut fibers instead of fibers bent at 90 degrees, to achieve a low-profile design. Here's an explanation of the purpose behind this decision and the details of the fiber array.    

 

1) Reduced Height through Diagonally Cut Fiber Array

The implementation of a diagonally cut fiber array has enabled a low-profile design, allowing optical modules to be positioned closer to ASIC. This placement has led to a reduction in transmission losses in substrate wiring. Additionally, it allows for a common heat dissipation design with ASICs.

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2) Diagonally Cut Fiber Array

Ultra-thin Fiber Array Utilizing Reflection from Fiber End-face Mirrors.
We applied a fiber array where fibers aligned on V-groove glass were diagonally cut to serve as mirrors. This approach effectively reduced the height of the fiber block, achieving a module height of 2.3 mm.

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3) Alignment Tolerance of Diagonally Cut Fiber Arrays

Fibers achieve alignment tolerances of ± 10 µm or greater over a wide temperature range.

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Optical pin

 


To learn more about the LIGHTPASS product family, visit:

1: Ultra-thin optical module
2: Ultra-small optical transceiver engine
3: High-speed, low-profile, electrical connector
4: Ultra-low-profile fiber array
5: High heat dissipation module structure
6: Ultra-thin optical transceiver module evaluation results
Conclusion